Snorkel TB126J Manuel d'utilisateur

Operator’sManualP/N 0191915February, 2001

1. SAFETY1 - 4P/N 0191915Refer to PLACARDS AND DECALS INSPECTION CHARTS and DRAWINGS in the “DAILYINSPECTION AND MAINTENANCE” chapter for part numbers

1. SAFETY1 - 5P/N 01919151 - 5 (1 - 6 blank)

2. SAFETY DEVICES2 - 1P/N 0191915For emergency operation controls andprocedures, see the “EMERGENCYOPERATION” chapter in this manual.The devices liste

2. SAFETY DEVICES2 - 2P/N 0191915T EMERGENCY STOP SWITCHESAt the ground-control box: Press the redEMERGENCY STOP button in, at any time,under any cond

2. SAFETY DEVICES2 - 3P/N 0191915T FOOT SWITCHDANGERSerious injury can result from sudden stops.To avoid sudden stops, do not remove yourfoot from the

2. SAFETY DEVICES2 - 4P/N 0191915A second identical set of three is on the platform-control box.123The EMS ENVELOPE lights (1) give the operatorinform

2. SAFETY DEVICES2 - 5P/N 0191915EMS TABLELIGHT CONDITION AUDIO ALARMEMSSTATUSON: Machine is ready for normal operation.FLASHING: Calibration error. N

2. SAFETY DEVICES2 - 6P/N 0191915T DRIVING LIGHTS (option)Two 30 watt headlights are located on top ofthe front cowling, two 25 watt blinking tailligh

3. SPECIFICATIONS3 - 1P/N 0191915The TB126J is a boom-supported elevatingwork-platform built to conform to the followingstandards:OSHA Paragraph 1910.

3. SPECIFICATIONS3 - 2P/N 0191915T ENGINE DATAENGINE MAKE CONTINENTAL CONTINENTAL CUMMINSMODEL TM27 4B3.9FUEL gasoline LPG dieselFUEL GRADE unleaded85

P/N 0191915DANGERELECTRICAL HAZARDThe TB126J is an all metal boom, NOT ELECTRICALLY INSULATED, aerial work platform.Do not operate it near ELECTRIC

3. SPECIFICATIONS3 - 3P/N 0191915T OVERALL DIMENSIONS

3. SPECIFICATIONS3 - 4P/N 0191915T WORKING ENVELOPE

3. SPECIFICATIONS3 - 5P/N 0191915T SERIAL-NUMBER LOCATIONSSerial Numbers are located in five places.1. Above the ground-control box on a placard.(The

4. GAUGES4 - 1P/N 0191915T FILTER MINDER1234The air filter gauge (1) (FILTER MINDER) islocated just above the ground-control box. Thegauge measures th

4. GAUGES4 - 2P/N 0191915SELECTOR SWITCH... PLATFORMANTI-RESTART MASTER SWITCH... ON.The HOURS gauge cannot be reset. Use it to tellwhen it

4. GAUGES4 - 3P/N 0191915T HYDRAULIC OIL FILTER21The hydraulic-oil filter gauge (1) is located abovethe hydraulic-oil filter (2). The gauge measurespr

5. AUTOMATIC SHUT-OFFS5 - 1P/N 0191915T AUTOMATIC SHUT-OFFSThere is a light inside the EMERGENCY STOPswitch at both the ground-control box and theplat

5. AUTOMATIC SHUT-OFFS5 - 2P/N 0191915Four are on the ground-control box.One is on the junction wiring box assembly.One is inside the junction wiring

6. CONTROLS6 - 1P/N 0191915This chapter explains what each control does.This chapter does not explain how to use thecontrols to produce useful work: r

6. CONTROLS6 - 2P/N 0191915T GROUND-CONTROL BOXControls for operating the TB126J from theground are located on the right side of themachine behind the

iP/N 0191915DANGERELECTRICAL HAZARDTHE TB126J AERIAL WORK PLATFORM IS NOTELECTRICALLY INSULATED.If the platform, booms, or any other conductive part o

6. CONTROLS6 - 3P/N 01919151234567891011121314GROUND-CONTROL BOX

6. CONTROLS6 - 4P/N 0191915T PLATFORM-CONTROL BOXControls for operating the TB126J from theplatform are located on the platform-controlbox, with the e

6. CONTROLS6 - 5P/N 0191915PLATFORM-CONTROL BOX910NOTE: On some machines you might have topause about three seconds in the ON positionbefore going to

6. CONTROLS6 - 6P/N 0191915131212. LIFT/SWING CONTROLLER:UP: Slowly push the LIFT/SWING controllerforward and the main-boom raises. The furtherforward

7. OPERATION7 - 1P/N 0191915Read and understand all the previous chapters inthis manual before you begin to operate aTB126J.Dual-fuel is the only opti

7. OPERATION7 - 2P/N 01919158. (OPTION - DUAL FUEL ) For machines set upto run both gasoline and LP gas: Set the FUELswitch to GASOLINE or L.P.-GAS de

7. OPERATION7 - 3P/N 0191915T STARTING FROM THE PLATFORM-CONTROL BOXBefore you begin to operate the TB126J, aqualified operator must perform the "

7. OPERATION7 - 4P/N 01919158. Put on your fall restraint, enter the platform,close the gravity gate, and attach the lanyard ofyour fall restraint to

7. OPERATION7 - 5P/N 0191915T MOVING THE PLATFORMThe engine should already be running (asdescribed earlier in this chapter) before you startthis secti

7. OPERATION7 - 6P/N 0191915IMPORTANT (ground-control box operation):You must hold the GROUND OPERATIONswitch (7) up when you use any of the platform-

XX. CHAPTER TITLEiiP/N 0191915INTRODUCTION ...iiiSIGNS ...

7. OPERATION7 - 7P/N 01919153JIB BOOM LIFTDNUPINOUTDNUPDNUP1MAIN BOOM LIFT(LIFT)6PLATFORM ROTATION4TURNTABLE SWING(SWING)5PLATFORM LEVEL2MAIN BOOM EXT

7. OPERATION7 - 8P/N 0191915T MOVING THE TB126JThe TB126J chassis can only be moved formthe platform-control box. You cannot move thechassis from the

7. OPERATION7 - 9P/N 0191915The power-input connector (3) for the electricalbox (1) is inside the left rear side of theturntable. Plug a source of pow

7. OPERATION7 - 10P/N 0191915CAUTIONIf the engine fails to start (at the next step) in20 seconds, turn the key to OFF and wait 60seconds before turnin

7. OPERATION7 - 11P/N 0191915snapper pin (13) through the pin lock (11) andthe hole lip.NOTE: You might have to cycle the axlecontrol lever (14) back

7. OPERATION7 - 12P/N 01919151. Pull EMERGENCY STOP (1) out.2. Set SELECTOR SWITCH (2) to GROUND.3. Set ENGINE THROTTLE (3) to LO.4. Set BOOMS/AXLES S

7. OPERATION7 - 13P/N 0191915 At the AXLES controls:CAUTIONRear axle weight is about to be lifted by thejack. Check to be sure the area under the jack

7. OPERATION7 - 14P/N 0191915 At the ground-control box:1. Set the BOOMS/AXLES SWITCH toBOOMS. What next:At this point you will probably want to do on

8. EMERGENCY OPERATION8 - 1P/N 0191915The following procedures are emergencyprocedures only. Do not use them for normaloperation. Their purpose is to

8. EMERGENCY OPERATION8 - 2P/N 0191915 Procedure BIf the red EMS WARNING light (1) is on, try toreset it by pressing it in then slowly releasing it. I

INTRODUCTIONP/N 0191915iiiThe most important chapter in this manual is“1. SAFETY.” Take time, now, to study itclosely. The information in that chapter

8. EMERGENCY OPERATION8 - 3P/N 0191915T EMERGENCY OPERATION FROM THEGROUND-CONTROL BOXTry Procedure C first. If Procedure C does notwork, try Procedur

8. EMERGENCY OPERATION8 - 4P/N 01919151. Set the BATTERY switch (3) to ON.2. Set the MASTER KEY SWITCH (4) to OFF.3. Pull the EMERGENCY STOP switch (5

8. EMERGENCY OPERATION8 - 5P/N 0191915DANGERDeath or serious injury can result from beingcrushed by the main boom as it lowers. At thenext step do not

9. STOWING & TRANSPORTING9 - 1P/N 0191915T STOWINGAt the end of each work day (or in preparation forlifting, towing, or storage) a qualified opera

9. STOWING & TRANSPORTING9 - 2P/N 0191915To safely drive a TB126J onto a transport trailer:1231. Visually inspect the alignment of the loadingramp

9. STOWING & TRANSPORTING9 - 3P/N 0191915 Securing to a Transport VehicleThis procedure assumes that you have justfinished the previous section, t

9. STOWING & TRANSPORTING9 - 4P/N 0191915DANGERA loose TB126J can cause death or seriousinjury. Do not attach tie downs to the steeringtie rods. T

10. DAILY INSPECTION & MAINTENANCE10 - 1P/N 019191510. DAILY INSPECTION& MAINTENANCEAt the start of each work day (or 8 hour shift) aTB126J qu

10. DAILY INSPECTION & MAINTENANCE10 - 2P/N 0191915The rest of this chapter shows how to performthe SERVICE REQUIRED for each ITEM in theDAILY INS

10. DAILY INSPECTION & MAINTENANCE10 - 3P/N 0191915CUMMINS DIESEL ENGINEKeep the oil level between the marks on thedipsticks.The distance between

INTRODUCTIONP/N 0191915ivInformation contained in this manual concernsonly current TB126J’s, and the right is reservedto make changes at any time with

10. DAILY INSPECTION & MAINTENANCE10 - 4P/N 01919157. Battery terminalsBattery terminals should be clean and free ofcorrosion.8. Battery fluid lev

10. DAILY INSPECTION & MAINTENANCE10 - 5P/N 019191511. TiresTB126J tires are foam filled. Punctures of thetype caused by bolts, screws, or nails a

10. DAILY INSPECTION & MAINTENANCE10 - 6P/N 019191513. Structural damage & weldsVisually inspect all welds for cracks, all structuralmembers f

10. DAILY INSPECTION & MAINTENANCE10 - 7P/N 0191915121110With axles (10) (11) extended and the pin lock(12) out, you should not be able to lower t

10. DAILY INSPECTION & MAINTENANCE10 - 8P/N 019191519. Control switchesDANGERWhen you check TURNTABLE SWING at CW(1) the turntable will move direc

10. DAILY INSPECTION & MAINTENANCE10 - 9P/N 0191915...there should not be any gaps between thewashers as shown here.Visually check the whiffle (5)

10. DAILY INSPECTION & MAINTENANCE10 - 10P/N 019191523. Placards and decalsLook to see that all placards and decals are in place and legible. Repl

10. DAILY INSPECTION & MAINTENANCE10 - 11P/N 0191915PLACARDS AND DECALS INSPECTION DRAWING I

10. DAILY INSPECTION & MAINTENANCE10 - 12P/N 0191915PLACARDS AND DECALS INSPECTION CHART IINO PART # DESCRIPTION REQ25 0191439 PRO 126 226 0071925

10. DAILY INSPECTION & MAINTENANCE10 - 13P/N 0191915PLACARDS AND DECALS INSPECTION DRAWING II10 - 13 (10 - 14 blank)

1. SAFETY1 - 1P/N 0191915T SAFE OPERATIONThe following safety information is vitallyimportant for safe operation of the TB126J.Failure to follow these

11. TROUBLESHOOTING11 - 1P/N 0191915All of the actions described in this chapter maybe performed by a TB126J operator -- a trainedand qualified servic

11. TROUBLESHOOTING11 - 2P/N 0191915TB126J OPERATOR TROUBLESHOOTING CHART (cont.)PROBLEM CAUSE REMEDYEngine will not start from theplatform-control bo

12. OPTIONS12 - 1P/N 0191915T PLATFORM WORK LIGHTSThe platform work lights are located on top theplatform guard rail. For the lights to work theBATTER

12. OPTIONS12 - 2P/N 0191915freeze-plug hole just below the engine exhaustmanifold. If the engine starting temperature isexpected to be 32°F (0°C) or

12. OPTIONS12 - 3P/N 0191915T TOW KITDANGERImproper towing can cause a TB126J to breakaway from the towing vehicle. A “runaway”TB126J can cause death

12. OPTIONS12 - 4P/N 0191915T GFCI OUTLETThe GFCI (ground fault circuit interrupt) islocated under the platform-control box. To usethe outlet set the

13. FIRE FIGHTING13 - 1P/N 0191915A TB126J contains the following materials andobjects that potentially could become significantfire or environmental

13. FIRE FIGHTING13 - 2P/N 0191915Special fire fighting procedures: Evacuate nonemergency personnel to a safe area.Unusual fire and explosion hazards:

INDEXI - 1P/N 0191915- A -Ac generator, 12-2Adjustments, and maintenance personnel, iiiAir filter, 10-7 and ENGINE THROTTLE, 10-7 when to change, 4-

INDEXI - 2P/N 0191915- E - (Continued)EMERGENCY STOP switches, 2-2, 6-2 to 6-5EMS audio alarm, 2-4 ENVELOPE, checking function, 10-9 ENVELOPE, desc

1. SAFETY1 - 2P/N 0191915 ElectrocutionThe TB126J is an all-metal boom, NON-INSULATED, aerial work-platform. Do notoperate it near ELECTRICAL conducto

INDEXI - 3P/N 0191915- J -Jack controls, 6-1 shoe plate, lifting weight, 7-10, 7-13, 9-2 TB126J used as, 1-2JIB BOOM LIFT switch, 6-2 to 6-5- L -La

INDEXI - 4P/N 0191915- P - (Continued)PLATFORM LEVEL switch, 6-2 to 6-5PLATFORM ROTATION switch, 6-2 to 6-5Platform-moving switches, 6-2, 7-6Pre-start

LIMITED WARRANTYSnorkel warrants each new machine manufactured and sold by it to be free from defects in material andworkmanship for a period of one (

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1. SAFETY1 - 3P/N 0191915 Mounting & Dismounting PrecautionsUse three points of support when getting on oroff the platform (two hands and one foot